Compressed air leaks and ineffective blow-offs can result in significant electricity wastage annually, impacting your organization’s production expenses and overall profitability. In numerous facilities, leakage can represent as much as 30% of the total system capacity costs associated with compressed air.
Since 1983, we have been dedicated to offering products that are efficient, safe, and effective. Our ambition extended beyond mere manufacturing; we aimed to enhance our customers’ compressed air systems as well. This vision led to the creation of our Optimization product line. These products serve a dual purpose: they emphasize the significance of conserving compressed air, enhancing safety, and streamlining processes, while also optimizing the performance of your compressed air system to maximize its potential.
EFC: The EFC is engineered to conserve compressed air. In instances where a blowing or cooling process is intermittent, it is advisable to deactivate the compressed air supply when not needed. This compact, timed PLC employs a photoelectric sensor to facilitate this action with a compressed air supply. By reducing the consumption of compressed air, significant cost savings is achieved.
Digital Flowmeter: Measuring flow enables numerous optimization opportunities. The Digital Flowmeter effectively displays and logs the flow rate within your compressed air system. Additionally, it assists in leak detection, troubleshooting pneumatic issues, and utilizing the collected data for preventive maintenance. When comparing EXAIR products to open pipes or competing solutions, the air savings become apparent, allowing for a straightforward calculation of the payback period, typically within weeks. EXAIR also provides various recording options, including wireless, serial, or USB Datalogger types, facilitating continuous 24/7 monitoring of your compressed air system.
Digital Sound Level Meter: This instrument is utilized for assessing sound levels. To ensure safety, OSHA established time-based decibel limits for workplace environments. The Digital Sound Level Meter is calibrated according to NIST standards to provide precise noise measurements. Inadequate nozzles on air guns or exposed pipes for blow-offs may lead to non-compliance with OSHA standard 29CFR 1910.95(a), potentially incurring fines. EXAIR products are engineered to comply with this regulation.
Ultrasonic Leak Detector: Numerous compressed air systems experience leaks, which, if undetected, can significantly diminish the system’s overall capacity and lead to substantial financial losses. Such leaks may represent up to one-third of the total compressed air output. The ULD is capable of identifying these leaks, thereby enhancing system efficiency and promoting the optimal functioning of your compressor.
If you would like to discuss our Optimization products, or any of our EXAIR products, please do not hesitate to contact an Application Engineer. We are always happy to help!
Jason Kirby
Application Engineer
Email: jasonkirby@exair.com
Twitter: @EXAIR_jk
